Operational Analysis of a Concrete Batching System
Identifying hydraulic and process inefficiencies at a construction materials plant
During my internship at Fragilda Construction Company, I observed recurring delays and inconsistencies in the concrete batching process, particularly around the hydraulic mixing and material feed systems.
Pressure drops in the hydraulic lines during peak operation, uneven aggregate distribution in the mix, and downtime caused by manual overrides on automated sequences.
Worn hydraulic seals reducing system pressure by an estimated 15–20%, inconsistent calibration of aggregate feeders, and lack of a preventive maintenance schedule for critical components.
Proposed a scheduled maintenance protocol for hydraulic components, recalibration of feeder systems at 2-week intervals, and a simple daily checklist for operators to flag pressure anomalies early.